Production
Facilities
The company is located on 7 acres with over 120,000
sq. ft. of production floor space.
Our annual capacity is 10,000
tons of finished castings.
Melting
Induction melting to produce
any grade of gray and ductile iron.
We currently pour:
•Gray Iron ASTM
A48. Class 20, 30, and 40
•Ductile Iron ASTM A536. Grades 65-45-12,
70-50-05 and 80-55-06
Molding
•Two semi-automated green sands molding
lines in flask sizes of 30"x30"-12"/12" and 42"x44"-16"/16" for
castings up to 300 pounds.
•A semi-automated no-bake line for
castings from 300 pounds to 1000 pounds.
•No-bake floor molding for castings
1000 to 5000 pounds.
Core-Making
Shell and no-bake processes. Shell
cores in weights up to 100 pounds.
Cleaning and Grinding
Blasting machines of table and tumble-blast
models. Manual grinding.
Machining
Conventional machine tools to perform
boring, facing, milling, drilling, and tapping operations.
Other Capabilities
Painting, lining and coating, special
packaging and other services as needed.
Quality
Control
Our Quality Control System provides
the framework to ensure quality throughout our processes.Our quality
department continually works with our customers to improve our
quality. This communication is combined with a continuous improvement
focus that guarantees solid performance.
Our laboratory is fully
equipped to test the properties of the sand as well as for the
testing of the chemical, mechanical and
metalographic properties of the iron. For chemical analysis our
laboratory uses Spectrometer and Leco testing equipment. For
mechanical properties we use a Brinnell Hardness tester and Universal
Tensile
Test Machine.
Pattern-Making
Our in-house pattern shop is capable
of producing patterns and core boxes in a variety of materials
including wood, aluminum, cast iron and epoxy resin. Our Company’s
experienced technical people work closely with our customers in
the development of a new product. It is our commitment to develop
new patterns in the shortest period of time possible, thereby eliminating
business disruption. |